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2025 Aluminum vs. EN 1.4841 Stainless Steel

2025 aluminum belongs to the aluminum alloys classification, while EN 1.4841 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is EN 1.4841 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
190
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 15
32
Fatigue Strength, MPa 130
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
78
Shear Strength, MPa 240
430
Tensile Strength: Ultimate (UTS), MPa 400
650
Tensile Strength: Yield (Proof), MPa 260
260

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 190
1150
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 520
1340
Specific Heat Capacity, J/kg-K 870
490
Thermal Conductivity, W/m-K 150
15
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.2

Otherwise Unclassified Properties

Base Metal Price, % relative 10
25
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 7.9
4.3
Embodied Energy, MJ/kg 150
62
Embodied Water, L/kg 1130
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
170
Resilience: Unit (Modulus of Resilience), kJ/m3 450
170
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 37
23
Strength to Weight: Bending, points 40
21
Thermal Diffusivity, mm2/s 58
4.0
Thermal Shock Resistance, points 18
15

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0 to 0.1
24 to 26
Copper (Cu), % 3.9 to 5.0
0
Iron (Fe), % 0 to 1.0
47.1 to 55.5
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0 to 2.0
Nickel (Ni), % 0
19 to 22
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.5 to 1.2
1.5 to 2.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0