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2025 Aluminum vs. EN AC-42100 Aluminum

Both 2025 aluminum and EN AC-42100 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is EN AC-42100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
91
Elastic (Young's, Tensile) Modulus, GPa 72
70
Elongation at Break, % 15
3.4 to 9.0
Fatigue Strength, MPa 130
76 to 82
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 400
280 to 290
Tensile Strength: Yield (Proof), MPa 260
210 to 230

Thermal Properties

Latent Heat of Fusion, J/g 400
500
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 640
610
Melting Onset (Solidus), °C 520
600
Specific Heat Capacity, J/kg-K 870
910
Thermal Conductivity, W/m-K 150
150
Thermal Expansion, µm/m-K 23
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
41
Electrical Conductivity: Equal Weight (Specific), % IACS 120
140

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.6
Embodied Carbon, kg CO2/kg material 7.9
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
9.1 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 450
300 to 370
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
53
Strength to Weight: Axial, points 37
30 to 31
Strength to Weight: Bending, points 40
37 to 38
Thermal Diffusivity, mm2/s 58
66
Thermal Shock Resistance, points 18
13

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
91.3 to 93.3
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.050
Iron (Fe), % 0 to 1.0
0 to 0.19
Magnesium (Mg), % 0 to 0.050
0.25 to 0.45
Manganese (Mn), % 0.4 to 1.2
0 to 0.1
Silicon (Si), % 0.5 to 1.2
6.5 to 7.5
Titanium (Ti), % 0 to 0.15
0 to 0.25
Zinc (Zn), % 0 to 0.25
0 to 0.070
Residuals, % 0
0 to 0.1