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2025 Aluminum vs. Grade TDSiCr Steel

2025 aluminum belongs to the aluminum alloys classification, while grade TDSiCr steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is grade TDSiCr steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
590
Elastic (Young's, Tensile) Modulus, GPa 72
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 400
1950

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 190
410
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 520
1400
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 150
46
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.2
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 7.9
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1130
48

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 37
70
Strength to Weight: Bending, points 40
45
Thermal Diffusivity, mm2/s 58
12
Thermal Shock Resistance, points 18
58

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Carbon (C), % 0
0.5 to 0.6
Chromium (Cr), % 0 to 0.1
0.5 to 0.8
Copper (Cu), % 3.9 to 5.0
0 to 0.1
Iron (Fe), % 0 to 1.0
96.6 to 97.8
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0.5 to 0.9
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0.5 to 1.2
1.2 to 1.6
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0