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2025 Aluminum vs. Solder Alloy 115

2025 aluminum belongs to the aluminum alloys classification, while solder alloy 115 belongs to the otherwise unclassified metals. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is solder alloy 115.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
12
Elastic (Young's, Tensile) Modulus, GPa 72
28
Elongation at Break, % 15
22
Poisson's Ratio 0.33
0.41
Shear Modulus, GPa 27
10
Tensile Strength: Ultimate (UTS), MPa 400
36

Thermal Properties

Latent Heat of Fusion, J/g 400
36
Melting Completion (Liquidus), °C 640
250
Melting Onset (Solidus), °C 520
180
Specific Heat Capacity, J/kg-K 870
160
Thermal Conductivity, W/m-K 150
43
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
9.8
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 10
95
Density, g/cm3 3.0
9.9
Embodied Carbon, kg CO2/kg material 7.9
7.8
Embodied Energy, MJ/kg 150
130
Embodied Water, L/kg 1130
730

Common Calculations

Stiffness to Weight: Axial, points 13
1.6
Stiffness to Weight: Bending, points 46
10
Strength to Weight: Axial, points 37
1.0
Strength to Weight: Bending, points 40
2.4
Thermal Diffusivity, mm2/s 58
27
Thermal Shock Resistance, points 18
3.4

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0 to 0.0010
Antimony (Sb), % 0
0 to 0.5
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.25
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.080
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 1.0
0 to 0.020
Lead (Pb), % 0
63.4 to 65.5
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0.5 to 1.2
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
34.5 to 35.5
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0 to 0.0010
Residuals, % 0 to 0.15
0