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2025 Aluminum vs. Nickel 80A

2025 aluminum belongs to the aluminum alloys classification, while nickel 80A belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is nickel 80A.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 15
22
Fatigue Strength, MPa 130
430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
74
Shear Strength, MPa 240
660
Tensile Strength: Ultimate (UTS), MPa 400
1040
Tensile Strength: Yield (Proof), MPa 260
710

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 190
980
Melting Completion (Liquidus), °C 640
1360
Melting Onset (Solidus), °C 520
1310
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 150
11
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 120
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
55
Density, g/cm3 3.0
8.3
Embodied Carbon, kg CO2/kg material 7.9
9.8
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1130
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
210
Resilience: Unit (Modulus of Resilience), kJ/m3 450
1300
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 37
35
Strength to Weight: Bending, points 40
27
Thermal Diffusivity, mm2/s 58
2.9
Thermal Shock Resistance, points 18
31

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0.5 to 1.8
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0 to 0.1
18 to 21
Copper (Cu), % 3.9 to 5.0
0
Iron (Fe), % 0 to 1.0
0 to 3.0
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0 to 1.0
Nickel (Ni), % 0
69.4 to 79.7
Silicon (Si), % 0.5 to 1.2
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.15
1.8 to 2.7
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0