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2025 Aluminum vs. SAE-AISI 1006 Steel

2025 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1006 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is SAE-AISI 1006 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
94 to 100
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 15
22 to 33
Fatigue Strength, MPa 130
140 to 210
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 240
230
Tensile Strength: Ultimate (UTS), MPa 400
340 to 370
Tensile Strength: Yield (Proof), MPa 260
180 to 300

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
400
Melting Completion (Liquidus), °C 640
1470
Melting Onset (Solidus), °C 520
1430
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 150
53
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
7.9

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.8
Density, g/cm3 3.0
7.9
Embodied Carbon, kg CO2/kg material 7.9
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1130
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
75 to 95
Resilience: Unit (Modulus of Resilience), kJ/m3 450
86 to 240
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 37
12 to 13
Strength to Weight: Bending, points 40
14 to 15
Thermal Diffusivity, mm2/s 58
14
Thermal Shock Resistance, points 18
10 to 11

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0
Iron (Fe), % 0 to 1.0
99.43 to 99.75
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0.25 to 0.4
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.5 to 1.2
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0