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2025 Aluminum vs. SAE-AISI A8 Steel

2025 aluminum belongs to the aluminum alloys classification, while SAE-AISI A8 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is SAE-AISI A8 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
74
Tensile Strength: Ultimate (UTS), MPa 400
700 to 1920

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 640
1480
Melting Onset (Solidus), °C 520
1430
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 150
37
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
8.3
Electrical Conductivity: Equal Weight (Specific), % IACS 120
9.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
8.5
Density, g/cm3 3.0
7.9
Embodied Carbon, kg CO2/kg material 7.9
2.3
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1130
73

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 37
25 to 68
Strength to Weight: Bending, points 40
22 to 44
Thermal Diffusivity, mm2/s 58
9.9
Thermal Shock Resistance, points 18
22 to 62

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Carbon (C), % 0
0.5 to 0.6
Chromium (Cr), % 0 to 0.1
4.8 to 5.5
Copper (Cu), % 3.9 to 5.0
0 to 0.25
Iron (Fe), % 0 to 1.0
88.5 to 91.9
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0 to 0.5
Molybdenum (Mo), % 0
1.2 to 1.7
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.5 to 1.2
0.75 to 1.1
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Tungsten (W), % 0
1.0 to 1.5
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0