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2025 Aluminum vs. Sintered 6061 Aluminum

Both 2025 aluminum and sintered 6061 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is sintered 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
68
Elongation at Break, % 15
0.5 to 6.0
Fatigue Strength, MPa 130
32 to 62
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
25
Tensile Strength: Ultimate (UTS), MPa 400
83 to 210
Tensile Strength: Yield (Proof), MPa 260
62 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
610
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
200
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
52
Electrical Conductivity: Equal Weight (Specific), % IACS 120
170

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
0.68 to 7.0
Resilience: Unit (Modulus of Resilience), kJ/m3 450
28 to 280
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
51
Strength to Weight: Axial, points 37
8.6 to 21
Strength to Weight: Bending, points 40
16 to 29
Thermal Diffusivity, mm2/s 58
81
Thermal Shock Resistance, points 18
3.8 to 9.4

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
96 to 99.4
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.5
Iron (Fe), % 0 to 1.0
0
Magnesium (Mg), % 0 to 0.050
0.4 to 1.2
Manganese (Mn), % 0.4 to 1.2
0
Silicon (Si), % 0.5 to 1.2
0.2 to 0.8
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0
0 to 1.5