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2025 Aluminum vs. C16500 Copper

2025 aluminum belongs to the aluminum alloys classification, while C16500 copper belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is C16500 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
110
Elongation at Break, % 15
1.5 to 53
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 27
43
Shear Strength, MPa 240
200 to 310
Tensile Strength: Ultimate (UTS), MPa 400
280 to 530
Tensile Strength: Yield (Proof), MPa 260
97 to 520

Thermal Properties

Latent Heat of Fusion, J/g 400
210
Maximum Temperature: Mechanical, °C 190
340
Melting Completion (Liquidus), °C 640
1070
Melting Onset (Solidus), °C 520
1010
Specific Heat Capacity, J/kg-K 870
380
Thermal Conductivity, W/m-K 150
250
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
60
Electrical Conductivity: Equal Weight (Specific), % IACS 120
61

Otherwise Unclassified Properties

Base Metal Price, % relative 10
31
Density, g/cm3 3.0
8.9
Embodied Carbon, kg CO2/kg material 7.9
2.6
Embodied Energy, MJ/kg 150
42
Embodied Water, L/kg 1130
320

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
7.8 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 450
41 to 1160
Stiffness to Weight: Axial, points 13
7.1
Stiffness to Weight: Bending, points 46
18
Strength to Weight: Axial, points 37
8.6 to 17
Strength to Weight: Bending, points 40
11 to 16
Thermal Diffusivity, mm2/s 58
74
Thermal Shock Resistance, points 18
9.8 to 19

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Cadmium (Cd), % 0
0.6 to 1.0
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
97.8 to 98.9
Iron (Fe), % 0 to 1.0
0 to 0.020
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0
Silicon (Si), % 0.5 to 1.2
0
Tin (Sn), % 0
0.5 to 0.7
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0
0 to 0.5