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2025 Aluminum vs. C96800 Copper

2025 aluminum belongs to the aluminum alloys classification, while C96800 copper belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is C96800 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
120
Elongation at Break, % 15
3.4
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 27
46
Tensile Strength: Ultimate (UTS), MPa 400
1010
Tensile Strength: Yield (Proof), MPa 260
860

Thermal Properties

Latent Heat of Fusion, J/g 400
220
Maximum Temperature: Mechanical, °C 190
220
Melting Completion (Liquidus), °C 640
1120
Melting Onset (Solidus), °C 520
1060
Specific Heat Capacity, J/kg-K 870
390
Thermal Conductivity, W/m-K 150
52
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
10
Electrical Conductivity: Equal Weight (Specific), % IACS 120
10

Otherwise Unclassified Properties

Base Metal Price, % relative 10
34
Density, g/cm3 3.0
8.9
Embodied Carbon, kg CO2/kg material 7.9
3.4
Embodied Energy, MJ/kg 150
52
Embodied Water, L/kg 1130
300

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
33
Resilience: Unit (Modulus of Resilience), kJ/m3 450
3000
Stiffness to Weight: Axial, points 13
7.6
Stiffness to Weight: Bending, points 46
19
Strength to Weight: Axial, points 37
32
Strength to Weight: Bending, points 40
25
Thermal Diffusivity, mm2/s 58
15
Thermal Shock Resistance, points 18
35

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0 to 0.1
Antimony (Sb), % 0
0 to 0.020
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
87.1 to 90.5
Iron (Fe), % 0 to 1.0
0 to 0.5
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0.050 to 0.3
Nickel (Ni), % 0
9.5 to 10.5
Phosphorus (P), % 0
0 to 0.0050
Silicon (Si), % 0.5 to 1.2
0
Sulfur (S), % 0
0 to 0.0025
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0 to 1.0
Residuals, % 0
0 to 0.5