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2025 Aluminum vs. N08135 Stainless Steel

2025 aluminum belongs to the aluminum alloys classification, while N08135 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is N08135 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 15
46
Fatigue Strength, MPa 130
220
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
80
Shear Strength, MPa 240
400
Tensile Strength: Ultimate (UTS), MPa 400
570
Tensile Strength: Yield (Proof), MPa 260
240

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 520
1390
Specific Heat Capacity, J/kg-K 870
460
Thermal Expansion, µm/m-K 23
16

Otherwise Unclassified Properties

Base Metal Price, % relative 10
39
Density, g/cm3 3.0
8.2
Embodied Carbon, kg CO2/kg material 7.9
6.8
Embodied Energy, MJ/kg 150
94
Embodied Water, L/kg 1130
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
210
Resilience: Unit (Modulus of Resilience), kJ/m3 450
140
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 37
19
Strength to Weight: Bending, points 40
19
Thermal Shock Resistance, points 18
13

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.1
20.5 to 23.5
Copper (Cu), % 3.9 to 5.0
0 to 0.7
Iron (Fe), % 0 to 1.0
30.2 to 42.3
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0 to 1.0
Molybdenum (Mo), % 0
4.0 to 5.0
Nickel (Ni), % 0
33 to 38
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.5 to 1.2
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Tungsten (W), % 0
0.2 to 0.8
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0