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2025 Aluminum vs. S13800 Stainless Steel

2025 aluminum belongs to the aluminum alloys classification, while S13800 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is S13800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
290 to 480
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 15
11 to 18
Fatigue Strength, MPa 130
410 to 870
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 240
610 to 1030
Tensile Strength: Ultimate (UTS), MPa 400
980 to 1730
Tensile Strength: Yield (Proof), MPa 260
660 to 1580

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 190
810
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 150
16
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
15
Density, g/cm3 3.0
7.9
Embodied Carbon, kg CO2/kg material 7.9
3.4
Embodied Energy, MJ/kg 150
46
Embodied Water, L/kg 1130
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
150 to 190
Resilience: Unit (Modulus of Resilience), kJ/m3 450
1090 to 5490
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 37
35 to 61
Strength to Weight: Bending, points 40
28 to 41
Thermal Diffusivity, mm2/s 58
4.3
Thermal Shock Resistance, points 18
33 to 58

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0.9 to 1.4
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0 to 0.1
12.3 to 13.2
Copper (Cu), % 3.9 to 5.0
0
Iron (Fe), % 0 to 1.0
73.6 to 77.3
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0 to 0.2
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
7.5 to 8.5
Nitrogen (N), % 0
0 to 0.010
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0.5 to 1.2
0 to 0.1
Sulfur (S), % 0
0 to 0.0080
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0