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2025 Aluminum vs. S30600 Stainless Steel

2025 aluminum belongs to the aluminum alloys classification, while S30600 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is S30600 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
180
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 15
45
Fatigue Strength, MPa 130
250
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 240
430
Tensile Strength: Ultimate (UTS), MPa 400
610
Tensile Strength: Yield (Proof), MPa 260
270

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 190
950
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 520
1330
Specific Heat Capacity, J/kg-K 870
490
Thermal Conductivity, W/m-K 150
14
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
19
Density, g/cm3 3.0
7.6
Embodied Carbon, kg CO2/kg material 7.9
3.6
Embodied Energy, MJ/kg 150
51
Embodied Water, L/kg 1130
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
220
Resilience: Unit (Modulus of Resilience), kJ/m3 450
190
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 37
22
Strength to Weight: Bending, points 40
21
Thermal Diffusivity, mm2/s 58
3.7
Thermal Shock Resistance, points 18
14

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Carbon (C), % 0
0 to 0.018
Chromium (Cr), % 0 to 0.1
17 to 18.5
Copper (Cu), % 3.9 to 5.0
0 to 0.5
Iron (Fe), % 0 to 1.0
58.9 to 65.3
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.2
Nickel (Ni), % 0
14 to 15.5
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0.5 to 1.2
3.7 to 4.3
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0