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2025 Aluminum vs. S30601 Stainless Steel

2025 aluminum belongs to the aluminum alloys classification, while S30601 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is S30601 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
190
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 15
37
Fatigue Strength, MPa 130
250
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 240
450
Tensile Strength: Ultimate (UTS), MPa 400
660
Tensile Strength: Yield (Proof), MPa 260
300

Thermal Properties

Latent Heat of Fusion, J/g 400
370
Maximum Temperature: Mechanical, °C 190
950
Melting Completion (Liquidus), °C 640
1360
Melting Onset (Solidus), °C 520
1310
Specific Heat Capacity, J/kg-K 870
500
Thermal Expansion, µm/m-K 23
15

Otherwise Unclassified Properties

Base Metal Price, % relative 10
20
Density, g/cm3 3.0
7.6
Embodied Carbon, kg CO2/kg material 7.9
3.9
Embodied Energy, MJ/kg 150
55
Embodied Water, L/kg 1130
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
200
Resilience: Unit (Modulus of Resilience), kJ/m3 450
230
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 37
24
Strength to Weight: Bending, points 40
22
Thermal Shock Resistance, points 18
16

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0 to 0.1
17 to 18
Copper (Cu), % 3.9 to 5.0
0 to 0.35
Iron (Fe), % 0 to 1.0
56.9 to 60.5
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0.5 to 0.8
Molybdenum (Mo), % 0
0 to 0.2
Nickel (Ni), % 0
17 to 18
Nitrogen (N), % 0
0 to 0.050
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.5 to 1.2
5.0 to 5.6
Sulfur (S), % 0
0 to 0.013
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0