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2025 Aluminum vs. ZE41A Magnesium

2025 aluminum belongs to the aluminum alloys classification, while ZE41A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is ZE41A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
63
Elastic (Young's, Tensile) Modulus, GPa 72
45
Elongation at Break, % 15
3.3
Fatigue Strength, MPa 130
98
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Shear Strength, MPa 240
150
Tensile Strength: Ultimate (UTS), MPa 400
210
Tensile Strength: Yield (Proof), MPa 260
140

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 190
150
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
540
Specific Heat Capacity, J/kg-K 870
970
Thermal Conductivity, W/m-K 150
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
27
Electrical Conductivity: Equal Weight (Specific), % IACS 120
130

Otherwise Unclassified Properties

Base Metal Price, % relative 10
18
Density, g/cm3 3.0
1.9
Embodied Carbon, kg CO2/kg material 7.9
24
Embodied Energy, MJ/kg 150
170
Embodied Water, L/kg 1130
940

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
6.1
Resilience: Unit (Modulus of Resilience), kJ/m3 450
220
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
63
Strength to Weight: Axial, points 37
31
Strength to Weight: Bending, points 40
41
Thermal Diffusivity, mm2/s 58
59
Thermal Shock Resistance, points 18
12

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
0
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.1
Iron (Fe), % 0 to 1.0
0
Magnesium (Mg), % 0 to 0.050
91.7 to 95.4
Manganese (Mn), % 0.4 to 1.2
0 to 0.15
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0.5 to 1.2
0
Titanium (Ti), % 0 to 0.15
0
Unspecified Rare Earths, % 0
0.75 to 1.8
Zinc (Zn), % 0 to 0.25
3.5 to 5.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3