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2025 Aluminum vs. Zamak 3

2025 aluminum belongs to the aluminum alloys classification, while Zamak 3 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is Zamak 3.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
83
Elastic (Young's, Tensile) Modulus, GPa 72
86
Elongation at Break, % 15
11
Fatigue Strength, MPa 130
48
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 27
33
Shear Strength, MPa 240
210
Tensile Strength: Ultimate (UTS), MPa 400
280
Tensile Strength: Yield (Proof), MPa 260
210

Thermal Properties

Latent Heat of Fusion, J/g 400
120
Maximum Temperature: Mechanical, °C 190
95
Melting Completion (Liquidus), °C 640
390
Melting Onset (Solidus), °C 520
380
Specific Heat Capacity, J/kg-K 870
410
Thermal Conductivity, W/m-K 150
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
27
Electrical Conductivity: Equal Weight (Specific), % IACS 120
38

Otherwise Unclassified Properties

Base Metal Price, % relative 10
11
Density, g/cm3 3.0
6.4
Embodied Carbon, kg CO2/kg material 7.9
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1130
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
28
Resilience: Unit (Modulus of Resilience), kJ/m3 450
260
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 37
12
Strength to Weight: Bending, points 40
15
Thermal Diffusivity, mm2/s 58
43
Thermal Shock Resistance, points 18
8.6

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.25
Iron (Fe), % 0 to 1.0
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0 to 0.050
0.020 to 0.060
Manganese (Mn), % 0.4 to 1.2
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0.5 to 1.2
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
95.3 to 96.5
Residuals, % 0 to 0.15
0