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2025 Aluminum vs. ZA-8

2025 aluminum belongs to the aluminum alloys classification, while ZA-8 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is ZA-8.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
87 to 100
Elastic (Young's, Tensile) Modulus, GPa 72
85 to 86
Elongation at Break, % 15
1.3 to 8.0
Fatigue Strength, MPa 130
51 to 100
Poisson's Ratio 0.33
0.26
Shear Modulus, GPa 27
34
Shear Strength, MPa 240
240 to 280
Tensile Strength: Ultimate (UTS), MPa 400
210 to 370
Tensile Strength: Yield (Proof), MPa 260
210 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
110
Maximum Temperature: Mechanical, °C 190
100
Melting Completion (Liquidus), °C 640
400
Melting Onset (Solidus), °C 520
380
Specific Heat Capacity, J/kg-K 870
440
Thermal Conductivity, W/m-K 150
120
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
28
Electrical Conductivity: Equal Weight (Specific), % IACS 120
40

Otherwise Unclassified Properties

Base Metal Price, % relative 10
11
Density, g/cm3 3.0
6.3
Embodied Carbon, kg CO2/kg material 7.9
3.3
Embodied Energy, MJ/kg 150
62
Embodied Water, L/kg 1130
420

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
2.8 to 28
Resilience: Unit (Modulus of Resilience), kJ/m3 450
260 to 490
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 37
9.3 to 17
Strength to Weight: Bending, points 40
12 to 18
Thermal Diffusivity, mm2/s 58
42
Thermal Shock Resistance, points 18
7.6 to 13

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
8.0 to 8.8
Cadmium (Cd), % 0
0 to 0.0060
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0.8 to 1.3
Iron (Fe), % 0 to 1.0
0 to 0.075
Lead (Pb), % 0
0 to 0.0060
Magnesium (Mg), % 0 to 0.050
0.015 to 0.030
Manganese (Mn), % 0.4 to 1.2
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0.5 to 1.2
0 to 0.045
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
89.7 to 91.2
Residuals, % 0 to 0.15
0