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2030 Aluminum vs. S44635 Stainless Steel

2030 aluminum belongs to the aluminum alloys classification, while S44635 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2030 aluminum and the bottom bar is S44635 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 5.6 to 8.0
23
Fatigue Strength, MPa 91 to 110
390
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
81
Shear Strength, MPa 220 to 250
450
Tensile Strength: Ultimate (UTS), MPa 370 to 420
710
Tensile Strength: Yield (Proof), MPa 240 to 270
580

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 510
1420
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 99
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
22
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.0
4.4
Embodied Energy, MJ/kg 150
62
Embodied Water, L/kg 1140
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 21 to 26
150
Resilience: Unit (Modulus of Resilience), kJ/m3 390 to 530
810
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 33 to 38
25
Strength to Weight: Bending, points 37 to 40
23
Thermal Diffusivity, mm2/s 50
4.4
Thermal Shock Resistance, points 16 to 19
23

Alloy Composition

Aluminum (Al), % 88.9 to 95.2
0
Bismuth (Bi), % 0 to 0.2
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0 to 0.1
24.5 to 26
Copper (Cu), % 3.3 to 4.5
0
Iron (Fe), % 0 to 0.7
61.5 to 68.5
Lead (Pb), % 0.8 to 1.5
0
Magnesium (Mg), % 0.5 to 1.3
0
Manganese (Mn), % 0.2 to 1.0
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0
3.5 to 4.5
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.8
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0.2 to 0.8
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0 to 0.3
0