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2095 Aluminum vs. AISI 302 Stainless Steel

2095 aluminum belongs to the aluminum alloys classification, while AISI 302 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2095 aluminum and the bottom bar is AISI 302 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 8.5
4.5 to 46
Fatigue Strength, MPa 200
210 to 520
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 410
400 to 830
Tensile Strength: Ultimate (UTS), MPa 700
580 to 1430
Tensile Strength: Yield (Proof), MPa 610
230 to 1100

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 210
710
Melting Completion (Liquidus), °C 660
1420
Melting Onset (Solidus), °C 540
1400
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 31
15
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.6
3.0
Embodied Energy, MJ/kg 160
42
Embodied Water, L/kg 1470
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 57
59 to 260
Resilience: Unit (Modulus of Resilience), kJ/m3 2640
140 to 3070
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 65
21 to 51
Strength to Weight: Bending, points 59
20 to 36
Thermal Diffusivity, mm2/s 49
4.4
Thermal Shock Resistance, points 31
12 to 31

Alloy Composition

Aluminum (Al), % 91.3 to 94.9
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 3.9 to 4.6
0
Iron (Fe), % 0 to 0.15
67.9 to 75
Lithium (Li), % 0.7 to 1.5
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
0 to 2.0
Nickel (Ni), % 0
8.0 to 10
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.12
0 to 0.75
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.18
0
Residuals, % 0 to 0.15
0