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2095 Aluminum vs. AISI 309 Stainless Steel

2095 aluminum belongs to the aluminum alloys classification, while AISI 309 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2095 aluminum and the bottom bar is AISI 309 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 8.5
34 to 47
Fatigue Strength, MPa 200
250 to 280
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
78
Shear Strength, MPa 410
420 to 470
Tensile Strength: Ultimate (UTS), MPa 700
600 to 710
Tensile Strength: Yield (Proof), MPa 610
260 to 350

Thermal Properties

Latent Heat of Fusion, J/g 390
290
Maximum Temperature: Mechanical, °C 210
980
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 540
1400
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 23
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 31
19
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.6
3.6
Embodied Energy, MJ/kg 160
51
Embodied Water, L/kg 1470
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 57
200 to 230
Resilience: Unit (Modulus of Resilience), kJ/m3 2640
170 to 310
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 65
21 to 25
Strength to Weight: Bending, points 59
20 to 23
Thermal Diffusivity, mm2/s 49
4.3
Thermal Shock Resistance, points 31
14 to 16

Alloy Composition

Aluminum (Al), % 91.3 to 94.9
0
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0
22 to 24
Copper (Cu), % 3.9 to 4.6
0
Iron (Fe), % 0 to 0.15
58 to 66
Lithium (Li), % 0.7 to 1.5
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
0 to 2.0
Nickel (Ni), % 0
12 to 15
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.12
0 to 0.75
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.18
0
Residuals, % 0 to 0.15
0