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2095 Aluminum vs. Automotive Malleable Cast Iron

2095 aluminum belongs to the aluminum alloys classification, while automotive malleable cast iron belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2095 aluminum and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
180
Elongation at Break, % 8.5
1.0 to 10
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
70
Tensile Strength: Ultimate (UTS), MPa 700
350 to 720
Tensile Strength: Yield (Proof), MPa 610
220 to 590

Thermal Properties

Latent Heat of Fusion, J/g 390
260
Melting Completion (Liquidus), °C 660
1410
Melting Onset (Solidus), °C 540
1370
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
41
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 31
1.9
Density, g/cm3 3.0
7.6
Embodied Carbon, kg CO2/kg material 8.6
1.5
Embodied Energy, MJ/kg 160
20
Embodied Water, L/kg 1470
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 57
6.8 to 30
Resilience: Unit (Modulus of Resilience), kJ/m3 2640
130 to 950
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 65
13 to 26
Strength to Weight: Bending, points 59
14 to 24
Thermal Diffusivity, mm2/s 49
11
Thermal Shock Resistance, points 31
9.9 to 21

Alloy Composition

Aluminum (Al), % 91.3 to 94.9
0
Carbon (C), % 0
2.2 to 2.9
Copper (Cu), % 3.9 to 4.6
0
Iron (Fe), % 0 to 0.15
93.6 to 96.7
Lithium (Li), % 0.7 to 1.5
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
0.15 to 1.3
Phosphorus (P), % 0
0.020 to 0.15
Silicon (Si), % 0 to 0.12
0.9 to 1.9
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0.020 to 0.2
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.18
0
Residuals, % 0 to 0.15
0