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2095 Aluminum vs. S15500 Stainless Steel

2095 aluminum belongs to the aluminum alloys classification, while S15500 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2095 aluminum and the bottom bar is S15500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 8.5
6.8 to 16
Fatigue Strength, MPa 200
350 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 410
540 to 870
Tensile Strength: Ultimate (UTS), MPa 700
890 to 1490
Tensile Strength: Yield (Proof), MPa 610
590 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 210
820
Melting Completion (Liquidus), °C 660
1430
Melting Onset (Solidus), °C 540
1380
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 31
13
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.6
2.7
Embodied Energy, MJ/kg 160
39
Embodied Water, L/kg 1470
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 57
98 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 2640
890 to 4460
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 65
32 to 53
Strength to Weight: Bending, points 59
26 to 37
Thermal Diffusivity, mm2/s 49
4.6
Thermal Shock Resistance, points 31
30 to 50

Alloy Composition

Aluminum (Al), % 91.3 to 94.9
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
14 to 15.5
Copper (Cu), % 3.9 to 4.6
2.5 to 4.5
Iron (Fe), % 0 to 0.15
71.9 to 79.9
Lithium (Li), % 0.7 to 1.5
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
0 to 1.0
Nickel (Ni), % 0
3.5 to 5.5
Niobium (Nb), % 0
0.15 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.12
0 to 1.0
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.18
0
Residuals, % 0 to 0.15
0