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2095 Aluminum vs. S44800 Stainless Steel

2095 aluminum belongs to the aluminum alloys classification, while S44800 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2095 aluminum and the bottom bar is S44800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 8.5
23
Fatigue Strength, MPa 200
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
82
Shear Strength, MPa 410
370
Tensile Strength: Ultimate (UTS), MPa 700
590
Tensile Strength: Yield (Proof), MPa 610
450

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 210
1100
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 540
1410
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 110
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 31
19
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.6
3.8
Embodied Energy, MJ/kg 160
52
Embodied Water, L/kg 1470
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 57
120
Resilience: Unit (Modulus of Resilience), kJ/m3 2640
480
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 65
21
Strength to Weight: Bending, points 59
20
Thermal Diffusivity, mm2/s 49
4.6
Thermal Shock Resistance, points 31
19

Alloy Composition

Aluminum (Al), % 91.3 to 94.9
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0
28 to 30
Copper (Cu), % 3.9 to 4.6
0 to 0.15
Iron (Fe), % 0 to 0.15
62.6 to 66.5
Lithium (Li), % 0.7 to 1.5
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
0 to 0.3
Molybdenum (Mo), % 0
3.5 to 4.2
Nickel (Ni), % 0
2.0 to 2.5
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.12
0 to 0.2
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.18
0
Residuals, % 0 to 0.15
0