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2124 Aluminum vs. AISI 403 Stainless Steel

2124 aluminum belongs to the aluminum alloys classification, while AISI 403 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2124 aluminum and the bottom bar is AISI 403 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 5.7
16 to 25
Fatigue Strength, MPa 130
200 to 340
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 280
340 to 480
Tensile Strength: Ultimate (UTS), MPa 490
530 to 780
Tensile Strength: Yield (Proof), MPa 430
280 to 570

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 190
740
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 500
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 150
28
Thermal Expansion, µm/m-K 23
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 110
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
6.5
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.2
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1150
99

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
110 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 1290
210 to 840
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 45
19 to 28
Strength to Weight: Bending, points 46
19 to 24
Thermal Diffusivity, mm2/s 58
7.6
Thermal Shock Resistance, points 21
20 to 29

Alloy Composition

Aluminum (Al), % 91.3 to 94.7
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.1
11.5 to 13
Copper (Cu), % 3.8 to 4.9
0
Iron (Fe), % 0 to 0.3
84.7 to 88.5
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0.3 to 0.9
0 to 1.0
Nickel (Ni), % 0
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0