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2124 Aluminum vs. S32205 Stainless Steel

2124 aluminum belongs to the aluminum alloys classification, while S32205 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2124 aluminum and the bottom bar is S32205 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 5.7
28
Fatigue Strength, MPa 130
370
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
80
Shear Strength, MPa 280
480
Tensile Strength: Ultimate (UTS), MPa 490
740
Tensile Strength: Yield (Proof), MPa 430
510

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 190
1070
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 500
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 150
15
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
18
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.2
3.7
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1150
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
190
Resilience: Unit (Modulus of Resilience), kJ/m3 1290
630
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 45
26
Strength to Weight: Bending, points 46
23
Thermal Diffusivity, mm2/s 58
4.0
Thermal Shock Resistance, points 21
20

Alloy Composition

Aluminum (Al), % 91.3 to 94.7
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.1
22 to 23
Copper (Cu), % 3.8 to 4.9
0
Iron (Fe), % 0 to 0.3
63.7 to 70.4
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0.3 to 0.9
0 to 2.0
Molybdenum (Mo), % 0
3.0 to 3.5
Nickel (Ni), % 0
4.5 to 6.5
Nitrogen (N), % 0
0.14 to 0.2
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0