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2195 Aluminum vs. SAE-AISI 5140 Steel

2195 aluminum belongs to the aluminum alloys classification, while SAE-AISI 5140 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2195 aluminum and the bottom bar is SAE-AISI 5140 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 9.3
12 to 29
Fatigue Strength, MPa 190
220 to 570
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 350
360 to 600
Tensile Strength: Ultimate (UTS), MPa 590
560 to 970
Tensile Strength: Yield (Proof), MPa 560
290 to 840

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 210
420
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
45
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 100
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 31
2.1
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.6
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 1470
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 54
76 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 2290
220 to 1880
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 55
20 to 34
Strength to Weight: Bending, points 53
19 to 28
Thermal Diffusivity, mm2/s 49
12
Thermal Shock Resistance, points 26
16 to 29

Alloy Composition

Aluminum (Al), % 91.9 to 94.9
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 3.7 to 4.3
0
Iron (Fe), % 0 to 0.15
97.3 to 98.1
Lithium (Li), % 0.8 to 1.2
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
0.7 to 0.9
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.12
0.15 to 0.35
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.080 to 0.16
0
Residuals, % 0 to 0.15
0