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2195 Aluminum vs. S35125 Stainless Steel

2195 aluminum belongs to the aluminum alloys classification, while S35125 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2195 aluminum and the bottom bar is S35125 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 9.3
39
Fatigue Strength, MPa 190
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 350
370
Tensile Strength: Ultimate (UTS), MPa 590
540
Tensile Strength: Yield (Proof), MPa 560
230

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 210
1100
Melting Completion (Liquidus), °C 660
1430
Melting Onset (Solidus), °C 550
1380
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
12
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 100
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 31
36
Density, g/cm3 3.0
8.1
Embodied Carbon, kg CO2/kg material 8.6
6.4
Embodied Energy, MJ/kg 160
89
Embodied Water, L/kg 1470
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 54
170
Resilience: Unit (Modulus of Resilience), kJ/m3 2290
140
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 55
19
Strength to Weight: Bending, points 53
18
Thermal Diffusivity, mm2/s 49
3.1
Thermal Shock Resistance, points 26
12

Alloy Composition

Aluminum (Al), % 91.9 to 94.9
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
20 to 23
Copper (Cu), % 3.7 to 4.3
0
Iron (Fe), % 0 to 0.15
36.2 to 45.8
Lithium (Li), % 0.8 to 1.2
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
1.0 to 1.5
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
31 to 35
Niobium (Nb), % 0
0.25 to 0.6
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.12
0 to 0.5
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.080 to 0.16
0
Residuals, % 0 to 0.15
0