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2195 Aluminum vs. S41425 Stainless Steel

2195 aluminum belongs to the aluminum alloys classification, while S41425 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2195 aluminum and the bottom bar is S41425 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 9.3
17
Fatigue Strength, MPa 190
450
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 350
570
Tensile Strength: Ultimate (UTS), MPa 590
920
Tensile Strength: Yield (Proof), MPa 560
750

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 210
810
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 100
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 31
13
Density, g/cm3 3.0
7.9
Embodied Carbon, kg CO2/kg material 8.6
2.9
Embodied Energy, MJ/kg 160
40
Embodied Water, L/kg 1470
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 54
150
Resilience: Unit (Modulus of Resilience), kJ/m3 2290
1420
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 55
33
Strength to Weight: Bending, points 53
27
Thermal Diffusivity, mm2/s 49
4.4
Thermal Shock Resistance, points 26
33

Alloy Composition

Aluminum (Al), % 91.9 to 94.9
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
12 to 15
Copper (Cu), % 3.7 to 4.3
0 to 0.3
Iron (Fe), % 0 to 0.15
74 to 81.9
Lithium (Li), % 0.8 to 1.2
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
0.5 to 1.0
Molybdenum (Mo), % 0
1.5 to 2.0
Nickel (Ni), % 0
4.0 to 7.0
Nitrogen (N), % 0
0.060 to 0.12
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.12
0 to 0.5
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0 to 0.0050
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.080 to 0.16
0
Residuals, % 0 to 0.15
0