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2195 Aluminum vs. S44537 Stainless Steel

2195 aluminum belongs to the aluminum alloys classification, while S44537 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2195 aluminum and the bottom bar is S44537 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 9.3
21
Fatigue Strength, MPa 190
230
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
79
Shear Strength, MPa 350
320
Tensile Strength: Ultimate (UTS), MPa 590
510
Tensile Strength: Yield (Proof), MPa 560
360

Thermal Properties

Latent Heat of Fusion, J/g 390
290
Maximum Temperature: Mechanical, °C 210
1000
Melting Completion (Liquidus), °C 660
1480
Melting Onset (Solidus), °C 550
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
21
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 100
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 31
19
Density, g/cm3 3.0
7.9
Embodied Carbon, kg CO2/kg material 8.6
3.4
Embodied Energy, MJ/kg 160
50
Embodied Water, L/kg 1470
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 54
95
Resilience: Unit (Modulus of Resilience), kJ/m3 2290
320
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 55
18
Strength to Weight: Bending, points 53
18
Thermal Diffusivity, mm2/s 49
5.6
Thermal Shock Resistance, points 26
17

Alloy Composition

Aluminum (Al), % 91.9 to 94.9
0 to 0.1
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
20 to 24
Copper (Cu), % 3.7 to 4.3
0 to 0.5
Iron (Fe), % 0 to 0.15
69 to 78.6
Lanthanum (La), % 0
0.040 to 0.2
Lithium (Li), % 0.8 to 1.2
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
0 to 0.8
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0.2 to 1.0
Nitrogen (N), % 0
0 to 0.040
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0 to 0.12
0.1 to 0.6
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0 to 0.0060
Titanium (Ti), % 0 to 0.1
0.020 to 0.2
Tungsten (W), % 0
1.0 to 3.0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.080 to 0.16
0
Residuals, % 0 to 0.15
0