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2195 Aluminum vs. S44725 Stainless Steel

2195 aluminum belongs to the aluminum alloys classification, while S44725 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2195 aluminum and the bottom bar is S44725 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 9.3
22
Fatigue Strength, MPa 190
210
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
81
Shear Strength, MPa 350
320
Tensile Strength: Ultimate (UTS), MPa 590
500
Tensile Strength: Yield (Proof), MPa 560
310

Thermal Properties

Latent Heat of Fusion, J/g 390
290
Maximum Temperature: Mechanical, °C 210
1100
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 100
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 31
15
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.6
3.1
Embodied Energy, MJ/kg 160
44
Embodied Water, L/kg 1470
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 54
99
Resilience: Unit (Modulus of Resilience), kJ/m3 2290
240
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 55
18
Strength to Weight: Bending, points 53
18
Thermal Diffusivity, mm2/s 49
4.6
Thermal Shock Resistance, points 26
16

Alloy Composition

Aluminum (Al), % 91.9 to 94.9
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0
25 to 28.5
Copper (Cu), % 3.7 to 4.3
0
Iron (Fe), % 0 to 0.15
67.6 to 73.5
Lithium (Li), % 0.8 to 1.2
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
0 to 0.4
Molybdenum (Mo), % 0
1.5 to 2.5
Nickel (Ni), % 0
0 to 0.3
Niobium (Nb), % 0
0 to 0.26
Nitrogen (N), % 0
0 to 0.018
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.12
0 to 0.040
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.1
0 to 0.26
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.080 to 0.16
0
Residuals, % 0 to 0.15
0