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2218 Aluminum vs. SAE-AISI 4028 Steel

2218 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4028 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2218 aluminum and the bottom bar is SAE-AISI 4028 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 95 to 110
150 to 190
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 6.8 to 10
14 to 23
Fatigue Strength, MPa 110
180 to 330
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 210 to 250
310 to 380
Tensile Strength: Ultimate (UTS), MPa 330 to 430
490 to 630
Tensile Strength: Yield (Proof), MPa 260 to 310
260 to 520

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 220
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 510
1420
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 140
49
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 11
2.1
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.2
1.5
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1130
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27 to 31
81 to 95
Resilience: Unit (Modulus of Resilience), kJ/m3 450 to 650
180 to 720
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 30 to 39
17 to 22
Strength to Weight: Bending, points 34 to 41
18 to 21
Thermal Diffusivity, mm2/s 52
13
Thermal Shock Resistance, points 15 to 19
16 to 20

Alloy Composition

Aluminum (Al), % 88.8 to 93.6
0
Carbon (C), % 0
0.25 to 0.3
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.5 to 4.5
0
Iron (Fe), % 0 to 1.0
98.1 to 98.7
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.2
0.7 to 0.9
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 1.7 to 2.3
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.9
0.15 to 0.35
Sulfur (S), % 0
0.035 to 0.050
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0