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2218 Aluminum vs. SAE-AISI 81B45 Steel

2218 aluminum belongs to the aluminum alloys classification, while SAE-AISI 81B45 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2218 aluminum and the bottom bar is SAE-AISI 81B45 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 95 to 110
160 to 200
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 6.8 to 10
12 to 24
Fatigue Strength, MPa 110
250 to 350
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 210 to 250
340 to 400
Tensile Strength: Ultimate (UTS), MPa 330 to 430
540 to 670
Tensile Strength: Yield (Proof), MPa 260 to 310
350 to 560

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 220
410
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 510
1420
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 140
40
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
2.3
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.2
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1130
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27 to 31
77 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 450 to 650
320 to 840
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 30 to 39
19 to 24
Strength to Weight: Bending, points 34 to 41
19 to 22
Thermal Diffusivity, mm2/s 52
11
Thermal Shock Resistance, points 15 to 19
17 to 21

Alloy Composition

Aluminum (Al), % 88.8 to 93.6
0
Boron (B), % 0
0.00050 to 0.0030
Carbon (C), % 0
0.43 to 0.48
Chromium (Cr), % 0 to 0.1
0.35 to 0.55
Copper (Cu), % 3.5 to 4.5
0
Iron (Fe), % 0 to 1.0
97 to 98
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.2
0.75 to 1.0
Molybdenum (Mo), % 0
0.080 to 0.15
Nickel (Ni), % 1.7 to 2.3
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.9
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0