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2219 Aluminum vs. SAE-AISI D5 Steel

2219 aluminum belongs to the aluminum alloys classification, while SAE-AISI D5 steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2219 aluminum and the bottom bar is SAE-AISI D5 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 2.2 to 20
5.4 to 14
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 110 to 280
470 to 1180
Tensile Strength: Ultimate (UTS), MPa 180 to 480
770 to 2030

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 540
1390
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 110 to 170
27
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28 to 44
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 81 to 130
4.9

Otherwise Unclassified Properties

Base Metal Price, % relative 11
13
Density, g/cm3 3.1
7.7
Embodied Carbon, kg CO2/kg material 8.2
3.5
Embodied Energy, MJ/kg 150
51
Embodied Water, L/kg 1130
120

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 44
25
Strength to Weight: Axial, points 16 to 43
28 to 73
Strength to Weight: Bending, points 23 to 44
24 to 46
Thermal Diffusivity, mm2/s 42 to 63
7.4
Thermal Shock Resistance, points 8.2 to 22
26 to 67

Alloy Composition

Aluminum (Al), % 91.5 to 93.8
0
Carbon (C), % 0
1.4 to 1.6
Chromium (Cr), % 0
11 to 13
Cobalt (Co), % 0
2.5 to 3.5
Copper (Cu), % 5.8 to 6.8
0 to 0.25
Iron (Fe), % 0 to 0.3
77.9 to 84.4
Magnesium (Mg), % 0 to 0.020
0
Manganese (Mn), % 0.2 to 0.4
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.020 to 0.1
0
Vanadium (V), % 0.050 to 0.15
0 to 1.0
Zinc (Zn), % 0 to 0.1
0
Zirconium (Zr), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants