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2618 Aluminum vs. SAE-AISI 1025 Steel

2618 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1025 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2618 aluminum and the bottom bar is SAE-AISI 1025 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
130 to 140
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 5.8
17 to 28
Fatigue Strength, MPa 110
190 to 280
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 260
290 to 310
Tensile Strength: Ultimate (UTS), MPa 420
450 to 500
Tensile Strength: Yield (Proof), MPa 350
250 to 420

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 210
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 160
52
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.8
Density, g/cm3 2.9
7.9
Embodied Carbon, kg CO2/kg material 8.3
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1150
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
80 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 850
170 to 470
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 40
16 to 18
Strength to Weight: Bending, points 42
17 to 18
Thermal Diffusivity, mm2/s 62
14
Thermal Shock Resistance, points 19
14 to 16

Alloy Composition

Aluminum (Al), % 92.4 to 94.9
0
Carbon (C), % 0
0.22 to 0.28
Copper (Cu), % 1.9 to 2.7
0
Iron (Fe), % 0.9 to 1.3
99.03 to 99.48
Magnesium (Mg), % 1.3 to 1.8
0
Manganese (Mn), % 0
0.3 to 0.6
Nickel (Ni), % 0.9 to 1.2
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.1 to 0.25
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0.040 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0