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2618 Aluminum vs. SAE-AISI 1541 Steel

2618 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1541 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2618 aluminum and the bottom bar is SAE-AISI 1541 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
210 to 220
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 5.8
11 to 17
Fatigue Strength, MPa 110
260 to 420
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 260
440 to 480
Tensile Strength: Ultimate (UTS), MPa 420
720 to 790
Tensile Strength: Yield (Proof), MPa 350
390 to 680

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 210
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 160
52
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.9
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1150
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
78 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 850
410 to 1250
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 40
25 to 28
Strength to Weight: Bending, points 42
23 to 24
Thermal Diffusivity, mm2/s 62
14
Thermal Shock Resistance, points 19
23 to 25

Alloy Composition

Aluminum (Al), % 92.4 to 94.9
0
Carbon (C), % 0
0.36 to 0.44
Copper (Cu), % 1.9 to 2.7
0
Iron (Fe), % 0.9 to 1.3
97.8 to 98.3
Magnesium (Mg), % 1.3 to 1.8
0
Manganese (Mn), % 0
1.4 to 1.7
Nickel (Ni), % 0.9 to 1.2
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.1 to 0.25
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0.040 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0