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2618 Aluminum vs. SAE-AISI 4340 Steel

2618 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4340 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2618 aluminum and the bottom bar is SAE-AISI 4340 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
210 to 360
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 5.8
12 to 22
Fatigue Strength, MPa 110
330 to 740
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 260
430 to 770
Tensile Strength: Ultimate (UTS), MPa 420
690 to 1280
Tensile Strength: Yield (Proof), MPa 350
470 to 1150

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 210
430
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 160
44
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 11
3.5
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.7
Embodied Energy, MJ/kg 150
22
Embodied Water, L/kg 1150
53

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
79 to 170
Resilience: Unit (Modulus of Resilience), kJ/m3 850
590 to 3490
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 40
24 to 45
Strength to Weight: Bending, points 42
22 to 33
Thermal Diffusivity, mm2/s 62
12
Thermal Shock Resistance, points 19
20 to 38

Alloy Composition

Aluminum (Al), % 92.4 to 94.9
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 1.9 to 2.7
0
Iron (Fe), % 0.9 to 1.3
95.1 to 96.3
Magnesium (Mg), % 1.3 to 1.8
0
Manganese (Mn), % 0
0.6 to 0.8
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 0.9 to 1.2
1.7 to 2.0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0.1 to 0.25
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0.040 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0