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5005 Aluminum vs. AISI 410 Stainless Steel

5005 aluminum belongs to the aluminum alloys classification, while AISI 410 stainless steel belongs to the iron alloys. There are 32 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5005 aluminum and the bottom bar is AISI 410 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 28 to 64
190 to 240
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 23
16 to 22
Fatigue Strength, MPa 38 to 86
190 to 350
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 70 to 130
330 to 470
Tensile Strength: Ultimate (UTS), MPa 110 to 230
520 to 770
Tensile Strength: Yield (Proof), MPa 41 to 210
290 to 580

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 180
710
Melting Completion (Liquidus), °C 650
1530
Melting Onset (Solidus), °C 630
1480
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 200
30
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 170
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Calomel Potential, mV -740
-150
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1190
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3 to 22
97 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 12 to 320
210 to 860
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 11 to 23
19 to 28
Strength to Weight: Bending, points 19 to 31
19 to 24
Thermal Diffusivity, mm2/s 82
8.1
Thermal Shock Resistance, points 4.9 to 10
18 to 26

Alloy Composition

Aluminum (Al), % 97 to 99.5
0
Carbon (C), % 0
0.080 to 0.15
Chromium (Cr), % 0 to 0.1
11.5 to 13.5
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.7
83.5 to 88.4
Magnesium (Mg), % 0.5 to 1.1
0
Manganese (Mn), % 0 to 0.2
0 to 1.0
Nickel (Ni), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants