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5005 Aluminum vs. AISI 440C Stainless Steel

5005 aluminum belongs to the aluminum alloys classification, while AISI 440C stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5005 aluminum and the bottom bar is AISI 440C stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 23
2.0 to 14
Fatigue Strength, MPa 38 to 86
260 to 840
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 70 to 130
430 to 1120
Tensile Strength: Ultimate (UTS), MPa 110 to 230
710 to 1970
Tensile Strength: Yield (Proof), MPa 41 to 210
450 to 1900

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
870
Melting Completion (Liquidus), °C 650
1480
Melting Onset (Solidus), °C 630
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 200
22
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 170
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1190
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3 to 22
39 to 88
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 11 to 23
26 to 71
Strength to Weight: Bending, points 19 to 31
23 to 46
Thermal Diffusivity, mm2/s 82
6.0
Thermal Shock Resistance, points 4.9 to 10
26 to 71

Alloy Composition

Aluminum (Al), % 97 to 99.5
0
Carbon (C), % 0
1.0 to 1.2
Chromium (Cr), % 0 to 0.1
16 to 18
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.7
78 to 83.1
Magnesium (Mg), % 0.5 to 1.1
0
Manganese (Mn), % 0 to 0.2
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants