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5005 Aluminum vs. ASTM Grade HD Steel

5005 aluminum belongs to the aluminum alloys classification, while ASTM grade HD steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5005 aluminum and the bottom bar is ASTM grade HD steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 23
9.1
Fatigue Strength, MPa 38 to 86
140
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
80
Tensile Strength: Ultimate (UTS), MPa 110 to 230
590
Tensile Strength: Yield (Proof), MPa 41 to 210
270

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 650
1410
Melting Onset (Solidus), °C 630
1370
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 200
16
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 170
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
17
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
3.1
Embodied Energy, MJ/kg 150
45
Embodied Water, L/kg 1190
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3 to 22
44
Resilience: Unit (Modulus of Resilience), kJ/m3 12 to 320
180
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
26
Strength to Weight: Axial, points 11 to 23
21
Strength to Weight: Bending, points 19 to 31
20
Thermal Diffusivity, mm2/s 82
4.3
Thermal Shock Resistance, points 4.9 to 10
19

Alloy Composition

Aluminum (Al), % 97 to 99.5
0
Carbon (C), % 0
0 to 0.5
Chromium (Cr), % 0 to 0.1
26 to 30
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.7
58.4 to 70
Magnesium (Mg), % 0.5 to 1.1
0
Manganese (Mn), % 0 to 0.2
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
4.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0