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5005 Aluminum vs. Solder Alloy 135

5005 aluminum belongs to the aluminum alloys classification, while solder alloy 135 belongs to the otherwise unclassified metals. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5005 aluminum and the bottom bar is solder alloy 135.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
27
Elongation at Break, % 1.1 to 23
20
Poisson's Ratio 0.33
0.41
Shear Modulus, GPa 26
9.5
Tensile Strength: Ultimate (UTS), MPa 110 to 230
35

Thermal Properties

Latent Heat of Fusion, J/g 400
36
Melting Completion (Liquidus), °C 650
250
Melting Onset (Solidus), °C 630
190
Specific Heat Capacity, J/kg-K 900
160
Thermal Conductivity, W/m-K 200
42
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
9.5
Electrical Conductivity: Equal Weight (Specific), % IACS 170
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
90
Density, g/cm3 2.7
10
Embodied Carbon, kg CO2/kg material 8.3
7.3
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1190
720

Common Calculations

Stiffness to Weight: Axial, points 14
1.5
Stiffness to Weight: Bending, points 50
9.9
Strength to Weight: Axial, points 11 to 23
1.0
Strength to Weight: Bending, points 19 to 31
2.4
Thermal Diffusivity, mm2/s 82
27
Thermal Shock Resistance, points 4.9 to 10
3.5

Alloy Composition

Aluminum (Al), % 97 to 99.5
0 to 0.0010
Antimony (Sb), % 0
0.5 to 1.8
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.25
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.2
0 to 0.080
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 0.7
0 to 0.020
Lead (Pb), % 0
67.1 to 70
Magnesium (Mg), % 0.5 to 1.1
0
Manganese (Mn), % 0 to 0.2
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.3
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
29.5 to 30.5
Zinc (Zn), % 0 to 0.25
0 to 0.0010
Residuals, % 0 to 0.15
0