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5005 Aluminum vs. S24000 Stainless Steel

5005 aluminum belongs to the aluminum alloys classification, while S24000 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5005 aluminum and the bottom bar is S24000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 28 to 64
210
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 23
39
Fatigue Strength, MPa 38 to 86
370
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 70 to 130
530
Tensile Strength: Ultimate (UTS), MPa 110 to 230
770
Tensile Strength: Yield (Proof), MPa 41 to 210
430

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
910
Melting Completion (Liquidus), °C 650
1390
Melting Onset (Solidus), °C 630
1350
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 24
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.3
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1190
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3 to 22
260
Resilience: Unit (Modulus of Resilience), kJ/m3 12 to 320
470
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 11 to 23
28
Strength to Weight: Bending, points 19 to 31
24
Thermal Shock Resistance, points 4.9 to 10
16

Alloy Composition

Aluminum (Al), % 97 to 99.5
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.1
17 to 19
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.7
61.5 to 69
Magnesium (Mg), % 0.5 to 1.1
0
Manganese (Mn), % 0 to 0.2
11.5 to 14.5
Nickel (Ni), % 0
2.3 to 3.7
Nitrogen (N), % 0
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.3
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0