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5005 Aluminum vs. S30435 Stainless Steel

5005 aluminum belongs to the aluminum alloys classification, while S30435 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5005 aluminum and the bottom bar is S30435 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 28 to 64
160
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 23
51
Fatigue Strength, MPa 38 to 86
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 70 to 130
370
Tensile Strength: Ultimate (UTS), MPa 110 to 230
510
Tensile Strength: Yield (Proof), MPa 41 to 210
170

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
900
Melting Completion (Liquidus), °C 650
1420
Melting Onset (Solidus), °C 630
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 200
16
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 170
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.9
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1190
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3 to 22
210
Resilience: Unit (Modulus of Resilience), kJ/m3 12 to 320
77
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 11 to 23
18
Strength to Weight: Bending, points 19 to 31
18
Thermal Diffusivity, mm2/s 82
4.2
Thermal Shock Resistance, points 4.9 to 10
12

Alloy Composition

Aluminum (Al), % 97 to 99.5
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.1
16 to 18
Copper (Cu), % 0 to 0.2
1.5 to 3.0
Iron (Fe), % 0 to 0.7
66.9 to 75.5
Magnesium (Mg), % 0.5 to 1.1
0
Manganese (Mn), % 0 to 0.2
0 to 2.0
Nickel (Ni), % 0
7.0 to 9.0
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0