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5005 Aluminum vs. S32615 Stainless Steel

5005 aluminum belongs to the aluminum alloys classification, while S32615 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5005 aluminum and the bottom bar is S32615 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 28 to 64
170
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 23
28
Fatigue Strength, MPa 38 to 86
180
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 70 to 130
400
Tensile Strength: Ultimate (UTS), MPa 110 to 230
620
Tensile Strength: Yield (Proof), MPa 41 to 210
250

Thermal Properties

Latent Heat of Fusion, J/g 400
370
Maximum Temperature: Mechanical, °C 180
990
Melting Completion (Liquidus), °C 650
1350
Melting Onset (Solidus), °C 630
1310
Specific Heat Capacity, J/kg-K 900
500
Thermal Expansion, µm/m-K 24
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
24
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.3
4.4
Embodied Energy, MJ/kg 150
63
Embodied Water, L/kg 1190
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3 to 22
140
Resilience: Unit (Modulus of Resilience), kJ/m3 12 to 320
160
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 11 to 23
23
Strength to Weight: Bending, points 19 to 31
21
Thermal Shock Resistance, points 4.9 to 10
15

Alloy Composition

Aluminum (Al), % 97 to 99.5
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0 to 0.1
16.5 to 19.5
Copper (Cu), % 0 to 0.2
1.5 to 2.5
Iron (Fe), % 0 to 0.7
46.4 to 57.9
Magnesium (Mg), % 0.5 to 1.1
0
Manganese (Mn), % 0 to 0.2
0 to 2.0
Molybdenum (Mo), % 0
0.3 to 1.5
Nickel (Ni), % 0
19 to 22
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.3
4.8 to 6.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0