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5005A Aluminum vs. ASTM A302 Alloy Steel

5005A aluminum belongs to the aluminum alloys classification, while ASTM A302 alloy steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5005A aluminum and the bottom bar is ASTM A302 alloy steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 29 to 64
180 to 190
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 21
20 to 23
Fatigue Strength, MPa 38 to 82
250 to 280
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 71 to 130
370 to 390
Tensile Strength: Ultimate (UTS), MPa 110 to 230
590 to 620
Tensile Strength: Yield (Proof), MPa 43 to 210
350 to 390

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
410
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 630
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 200
39 to 51
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
7.2 to 7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 170
8.2 to 8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.4 to 3.0
Density, g/cm3 2.7
7.8 to 7.9
Embodied Carbon, kg CO2/kg material 8.3
1.5 to 1.6
Embodied Energy, MJ/kg 150
20 to 21
Embodied Water, L/kg 1190
48 to 50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.0 to 19
110 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 14 to 310
330 to 410
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12 to 24
21 to 22
Strength to Weight: Bending, points 19 to 31
20 to 21
Thermal Diffusivity, mm2/s 82
10 to 14
Thermal Shock Resistance, points 5.0 to 10
17 to 18