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5005A Aluminum vs. SAE-AISI 1005 Steel

5005A aluminum belongs to the aluminum alloys classification, while SAE-AISI 1005 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5005A aluminum and the bottom bar is SAE-AISI 1005 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 29 to 64
95
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 21
23
Fatigue Strength, MPa 38 to 82
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 71 to 130
210
Tensile Strength: Ultimate (UTS), MPa 110 to 230
330
Tensile Strength: Yield (Proof), MPa 43 to 210
260

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 660
1470
Melting Onset (Solidus), °C 630
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 200
53
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 170
7.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.3
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1190
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.0 to 19
70
Resilience: Unit (Modulus of Resilience), kJ/m3 14 to 310
180
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12 to 24
12
Strength to Weight: Bending, points 19 to 31
13
Thermal Diffusivity, mm2/s 82
14
Thermal Shock Resistance, points 5.0 to 10
10

Alloy Composition

Aluminum (Al), % 97.5 to 99.3
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.45
99.5 to 100
Magnesium (Mg), % 0.7 to 1.1
0
Manganese (Mn), % 0 to 0.15
0 to 0.35
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0