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5005A Aluminum vs. SAE-AISI 8740 Steel

5005A aluminum belongs to the aluminum alloys classification, while SAE-AISI 8740 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5005A aluminum and the bottom bar is SAE-AISI 8740 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 29 to 64
170 to 200
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 21
11 to 23
Fatigue Strength, MPa 38 to 82
270 to 350
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 71 to 130
370 to 400
Tensile Strength: Ultimate (UTS), MPa 110 to 230
580 to 670
Tensile Strength: Yield (Proof), MPa 43 to 210
380 to 570

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
410
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 630
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 200
39
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 170
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.6
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1190
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.0 to 19
71 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 14 to 310
390 to 850
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12 to 24
20 to 24
Strength to Weight: Bending, points 19 to 31
20 to 22
Thermal Diffusivity, mm2/s 82
10
Thermal Shock Resistance, points 5.0 to 10
17 to 20

Alloy Composition

Aluminum (Al), % 97.5 to 99.3
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0 to 0.1
0.4 to 0.6
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.45
96.5 to 97.7
Magnesium (Mg), % 0.7 to 1.1
0
Manganese (Mn), % 0 to 0.15
0.75 to 1.0
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 0
0.4 to 0.7
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.3
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants