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5005A Aluminum vs. S38815 Stainless Steel

5005A aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5005A aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 29 to 64
190
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 21
34
Fatigue Strength, MPa 38 to 82
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 71 to 130
410
Tensile Strength: Ultimate (UTS), MPa 110 to 230
610
Tensile Strength: Yield (Proof), MPa 43 to 210
290

Thermal Properties

Latent Heat of Fusion, J/g 400
370
Maximum Temperature: Mechanical, °C 180
860
Melting Completion (Liquidus), °C 660
1360
Melting Onset (Solidus), °C 630
1310
Specific Heat Capacity, J/kg-K 900
500
Thermal Expansion, µm/m-K 24
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.7
7.5
Embodied Carbon, kg CO2/kg material 8.3
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1190
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.0 to 19
170
Resilience: Unit (Modulus of Resilience), kJ/m3 14 to 310
220
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12 to 24
22
Strength to Weight: Bending, points 19 to 31
21
Thermal Shock Resistance, points 5.0 to 10
15

Alloy Composition

Aluminum (Al), % 97.5 to 99.3
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.1
13 to 15
Copper (Cu), % 0 to 0.050
0.75 to 1.5
Iron (Fe), % 0 to 0.45
56.1 to 67
Magnesium (Mg), % 0.7 to 1.1
0
Manganese (Mn), % 0 to 0.15
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0