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5005A Aluminum vs. S44625 Stainless Steel

5005A aluminum belongs to the aluminum alloys classification, while S44625 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5005A aluminum and the bottom bar is S44625 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 21
22
Fatigue Strength, MPa 38 to 82
240
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
80
Shear Strength, MPa 71 to 130
370
Tensile Strength: Ultimate (UTS), MPa 110 to 230
590
Tensile Strength: Yield (Proof), MPa 43 to 210
360

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 660
1440
Melting Onset (Solidus), °C 630
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 200
17
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 170
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.8
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1190
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.0 to 19
110
Resilience: Unit (Modulus of Resilience), kJ/m3 14 to 310
310
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12 to 24
21
Strength to Weight: Bending, points 19 to 31
20
Thermal Diffusivity, mm2/s 82
4.6
Thermal Shock Resistance, points 5.0 to 10
19

Alloy Composition

Aluminum (Al), % 97.5 to 99.3
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0 to 0.1
25 to 27.5
Copper (Cu), % 0 to 0.050
0 to 0.2
Iron (Fe), % 0 to 0.45
69.4 to 74.3
Magnesium (Mg), % 0.7 to 1.1
0
Manganese (Mn), % 0 to 0.15
0 to 0.4
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
0 to 0.5
Nitrogen (N), % 0
0 to 0.015
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.3
0 to 0.4
Sulfur (S), % 0
0 to 0.020
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0