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5005A-O Aluminum vs. Annealed SAE-AISI D3

5005A-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI D3 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5005A-O aluminum and the bottom bar is annealed SAE-AISI D3.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 29
230
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 19
15
Fatigue Strength, MPa 46
310
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
74
Shear Strength, MPa 75
470
Tensile Strength: Ultimate (UTS), MPa 120
770
Tensile Strength: Yield (Proof), MPa 43
480

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 660
1430
Melting Onset (Solidus), °C 630
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 200
31
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 170
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
3.2
Embodied Energy, MJ/kg 150
48
Embodied Water, L/kg 1190
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 18
97
Resilience: Unit (Modulus of Resilience), kJ/m3 14
600
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12
28
Strength to Weight: Bending, points 20
24
Thermal Diffusivity, mm2/s 82
8.3
Thermal Shock Resistance, points 5.3
23

Alloy Composition

Aluminum (Al), % 97.5 to 99.3
0
Carbon (C), % 0
2.0 to 2.4
Chromium (Cr), % 0 to 0.1
11 to 13.5
Copper (Cu), % 0 to 0.050
0 to 0.25
Iron (Fe), % 0 to 0.45
80.3 to 87
Magnesium (Mg), % 0.7 to 1.1
0
Manganese (Mn), % 0 to 0.15
0 to 0.6
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.3
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Tungsten (W), % 0
0 to 1.0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0