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5019 Aluminum vs. EN 1.8509 Steel

5019 aluminum belongs to the aluminum alloys classification, while EN 1.8509 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5019 aluminum and the bottom bar is EN 1.8509 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 2.2 to 18
11
Fatigue Strength, MPa 100 to 160
580
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 170 to 210
680
Tensile Strength: Ultimate (UTS), MPa 280 to 360
1130
Tensile Strength: Yield (Proof), MPa 120 to 300
940

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
440
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 540
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
39
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 98
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 9.0
1.6
Embodied Energy, MJ/kg 150
22
Embodied Water, L/kg 1180
65

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.6 to 40
120
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 650
2340
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 29 to 38
40
Strength to Weight: Bending, points 35 to 42
31
Thermal Diffusivity, mm2/s 52
10
Thermal Shock Resistance, points 13 to 16
33

Alloy Composition

Aluminum (Al), % 91.5 to 95.3
0.8 to 1.2
Carbon (C), % 0
0.38 to 0.45
Chromium (Cr), % 0 to 0.2
1.5 to 1.8
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
95.5 to 97.1
Magnesium (Mg), % 4.5 to 5.6
0
Manganese (Mn), % 0.1 to 0.6
0.4 to 0.7
Molybdenum (Mo), % 0
0.2 to 0.35
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.4
0 to 0.4
Sulfur (S), % 0
0 to 0.035
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0